News
Credibility ,This problem about flat welding flanges has
always been a topic of concern. It is related to the production costs or
economic benefits of companies and enterprises. Therefore, the sealing
principle of flat welding flanges is constantly improving and perfecting.
However, the main design disadvantage of
flat welded flanges is that they are not guaranteed to be leak free. This is
the design flaw: the connection is dynamic, and cyclic loads such as thermal
expansion and undulations cause movement between the flange faces, affecting
the function of the flange, thereby impairing the integrity of the flange and
ultimately leakage. No product can be free from defects, just try to control
the product to the least, so the company should try to improve the performance
of the product when producing flat welding flange, so that it can play its
biggest role.
Features of flat welding flange: Flat
welding flange not only saves space, reduces weight, but more importantly
ensures that joints will not leak and has good sealing performance. The reduced
size of the compact flange is due to the reduced diameter of the seal which
will reduce the cross-section of the seal face. Secondly, the flange gasket has
been replaced by a sealing ring to ensure that the seal faces the sealing
surface. In this way, only a small amount of pressure is required in order to
press the cover tightly. As the required pressure is reduced, the size and
required number of bolts can be reduced accordingly, so a new design that is
small in size and light in weight (70% to 80% lighter than conventional
flanges) is designed. product. Therefore, the flat welding flange type is a
relatively high quality flange product, which reduces the quality and space and
plays an important role in industrial use.
Sealing principle of flat welding flange:
The two sealing faces of the bolt press each other to form a seal, but this
also causes damage to the seal. In order to maintain the seal, it is necessary
to maintain a huge bolt force, for which the bolt is made larger. Larger bolts
are matched to larger nuts, which means that larger diameter bolts are needed
to create the conditions for tightening the nuts. However, the larger the
diameter of the bolt, the more suitable the flange becomes, the only way to
increase the wall thickness of the flange. The entire device will require a
great size and weight, which becomes a special problem in the offshore
environment, because weight is always a major concern for people in this
situation. Moreover, fundamentally, the flat weld flange is an ineffective seal
that requires 50% of the bolt load to be used to squeeze the gasket, while the
load used to maintain the pressure is only 50%.
Source: China Stainless Steel Flanges Manufacturer - Yaang Pipe Industry Co., Limited (www.yaang.com)
Tel No:+86-18267732328 / Email:[email protected]
Address:Longwan District, Wenzhou, Zhejiang Province, China.
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Yaang Pipe Industry Co., Ltd. is an international supplier of piping solutions for flange, butt welding fittings, socket welding fittings and threaded fittings. Our products are widely used in different industrial fields, including oil and gas, chemical industry, petrochemical industry, power plant, pulp and paper industry, environmental and water conservancy engineering, engineering projects, etc.